Traditional Spray Dryer for Chinese Traditional Medicine (Herb Medicine)Extract normallyis centrifugal type with closed structure. All parts in contact with materials,product and air inlet are manufactured by high quality stainless steel. By thethree grade purification device, the filtered air could meet requirement of10,000 class. The wall cooling device is installed to keep temperature below80_ , so that the materials will not be coked or deteriorated even stick on the wall. The powder collecting efficiency could be highly increased (more than98-99%).
According to product characteristics and customer requirements, airsweeping or wall scraping device can be configured correspondingly toimprove the yield.
Based on the early technology of home and abroad, the Spray Dryer For Chinese Traditional Medicine Extract is suitable for drying the materials thatare low in melting point and high in sugar contents, and the machine owns thecharacteristics that its product will not stick onto the wall, uneasy to absorb themoisture etc. The technological conditions for spray and drying are decidedaccording to features and property of the products to be dried in the machine.The automation level of the dryer is high, the operation is simple and meetsthe GMP requirements.
According to the characteristics of product and equipment, the pressuretype Spray Dryer for Chinese Traditional Medicine Extract is newly developedto avoid wall sticking, improve product quality, simplify the process, increasethe particle size and solubility of product.
1.Three-grade air purification is used to make air inlet with cleanness of class 10,000.
2.Wall cooling device is applied to make inner wall temperature maximum 80_ , so that the material will not get coking on the wall.
3.The volumetric capacity is 3.5 around times of normal LPG.
4.Quick washing device is adopted to fit production requirement of various kinds.
5.Wet scrubber is used to ensure no loss of dust, which meets the environmental protection requirements.
6.Air sweeping device is used.
7.Two sets of atomizer with inverter adjustment.
8.PLC control and screen display of programmable control system.
9.Washing device as option.
10.Dry air closed pneumatic transportation on request. We’ve developed new pressure spray type spray dryer for Chinese Traditional Medicine. Except the features above, it also has the following features:
11.Big particle size and good flowability of final product.
12.Wall sticking problem is solved, and the product quality is improved
13.High quality and good solubility of product.
14.The configuration is simple and the operation is simple
15.The structure is simple and maintenance cost is low. The main disadvantage of pressure spray type is higher investment cost, mainly because of the drying tower is high, and workshop is also high, so the investment on workshop is high. It is normally applicable for high requirement product and high value-added product.
- Food Industry: whole milk powder, cocoa milk powder, milk substitute, egg white (yolk), etc. armpit prion, Oats, chicken juice, instant tea, seasoning meat, protein, soybean, peanut protein, protein hydrolyzate, etc. Corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, pumpkin powder, etc.
- Pharmaceutical products: Chinese traditional medicine extract (herb extract), medicine colloid, yeast, vitamins, antibiotics, amylase, lipase, etc.
- Plastics resin: AB, ABS emulsion, urea-formaldehyde resin, phenolic resin, dense plastic (urea) formaldehyde resin, polyethylene, polyvinyl chloride, etc.
- Detergent: advanced washing powder, normal washing powder, soap powder, soda powder, emulsifiers, brighteners, phosphoric acid agents.
- Chemical Industry: Sodium fluoride (potassium), alkaline dyestuff and pigment, dye intermediates, Mn3O4, formic silica acid, catalyst, sulfuric acid agent, amino acids, silica, etc..
- Ceramic: aluminum oxide, ceramic tile material, magnesium oxide, talc, etc.
Specification | ZPG-5 | ZPG-25 | ZPG-50 | ZPG-100 | ZPG-150 | ZPG-200 | ||
Air Inlet temperature | 140-220 Deg.C, adjustable | |||||||
Air exhaust temperature | 60-100_ , depend on the product properties and processing requirement | |||||||
Nominal water evp. capacity (Kg / h) | 5 | 25 | 50 | 100 | 150 | 200 | ||
Extract process Capacity | 5.59-9.5 | 27.9-47.5 | 55.9-95.0 | 111.7-190.0 | 167.6-285.0 | 223.5-380.0 | ||
Output (Kg/h) | 0.59-4.5 | 2.9-22.5 | 5.9-45.0 | 11.7-90.0 | 17.6-135.0 | 23.5-180.0 | ||
Feeding Solid contents (%) | 10-45 | |||||||
Final moisture contents (%) | 3-5% | |||||||
Heating method | High-pressure steam, or steam + electricity, or any kinds of fuel (diesel, natural gas, liquefied petroleum gas or coal, etc.), or solid fuel (any combustible material). Please specify. | |||||||
Drying tower diameter (mm) | 5300 | 6000 | 6800 | 7500 | 8000 | 8500 | ||
Overall Dimensions (m) | 14×9×14 | 16×10×15 | 16×12×17 | 18×13×18 | 19×14×19 | 20×15×20 | ||
Fines collecting method | Two grade cyclone / washing tower | |||||||
Product collection rate | 95-98%, depend on the product properties and processing requirement |
Specification | ZPGY-300 | ZPGY-500 | ZPGY-800 | ZPGY-1000 | ZPGY-1200 | ZPGY-1500 | ||
Air Inlet temperature | 140-220 Deg.C, adjustable | |||||||
Air exhaust temperature | 60-100 deg.C depend on the product properties and processing requirement | |||||||
Nominal water evp. capacity (Kg / h) | 300 | 500 | 800 | 1000 | 1200 | 1500 | ||
Extract process Capacity | 335.0-570.0 | 558.8-950.0 | 894.1-1520 | 1117-1900 | 1341-2280 | 1676-2850 | ||
Output (Kg/h) | 35.0-270.0 | 58.8-450.0 | 94.1-720 | 117-900 | 141-1080 | 176-1350 | ||
Feeding Solid contents (%) | 10-45 | |||||||
Final moisture contents (%) | 3-5% | |||||||
Heating method | High-pressure steam, or steam + electricity, or any kinds of fuel (diesel, natural gas, liquefied petroleum gas or coal, etc.), or solid fuel (any combustible material). Please specify. | |||||||
Drying tower diameter (mm) | 5300 | 6000 | 6800 | 7500 | 8000 | 8500 | ||
Overall Dimensions (m) | 14×9×14 | 16×10×15 | 16×12×17 | 18×13×18 | 19×14×19 | 20×15×20 | ||
Fines collecting method | Two grade cyclone / washing tower | |||||||
Product collection rate | 95-98%, depend on the product properties and processing requirement |
Note:These parameters for reference only and will be changed as per URS.