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The spray congealing method involves atomizing a molten material into fine droplets that rapidly solidify upon cooling in a controlled environment. A congealer facilitates this process, ensuring uniform particle formation with enhanced stability and controlled release properties. This technique is widely used in pharmaceuticals (encapsulation, solid dispersions), food (powdered flavors), and chemicals (microencapsulation).
Benefits include improved solubility, reduced thermal degradation, and scalable production. Equipment such as spray coolers or fluidized bed congealers optimize efficiency, making it ideal for heat-sensitive materials requiring precise particle size and morphology.
